Top End Gasket Kit – Kawasaki KLF220 Bayou (1988–2002)
Top End Gasket Kit – Kawasaki KLF220 Bayou (1988–2002) is backordered and will ship as soon as it is back in stock.
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Top End Gasket Kit – Kawasaki KLF220 Bayou (1988–2002)
Top Gasket Kit for Kawasaki KLF 220 (1988–2002). This aftermarket replacement kit is designed to restore proper sealing at the top end, helping prevent leaks and maintain engine compression during rebuilds and routine maintenance. Precision-fit components ensure reliable sealing against heat, oil, and vibration across the Kawasaki KLF 220 1988–2002 engine family.
Comprehensive Vehicle Fitment
| Manufacturer | Models / Series | Years / Details |
|---|---|---|
| Kawasaki | KLF220-A Bayou 220 2WD | 1988–2002 |
Product Specifications
| Specification | Details |
|---|---|
| OEM Reference Part Numbers | 11004-1167, 11009-1670 |
| Additional Aftermarket References | W5739 (Wiseco), C7243-EST (Cometic), NA-20001T (Namura), M808803 (Moose) |
| Type | Top End Gasket Kit |
| Manufacturer | Aftermarket Replacement |
| Material | High-quality gasket materials designed for engine sealing under high temperature and pressure |
| Condition | 100% New Aftermarket |
| Application | Kawasaki KLF220 Bayou engine (1988–2002) |
OEM Cross-Reference Information
| Original Part Number | Component | Cross-Reference Notes |
|---|---|---|
| 11004-1167 | Cylinder Head Gasket | Genuine Kawasaki part number for KLF220 Bayou (1988-2002) |
| 11009-1670 | Cylinder Base Gasket | Genuine Kawasaki part number for KLF220 Bayou (1988-2002) |
OEM cross-reference numbers are provided for reference purposes only. Always verify fitment using your machine's exact model, year, and original part number before ordering.
What's Included
Based on standard top-end gasket kits for the KLF220 engine, this kit typically includes:
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Cylinder head gasket
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Cylinder base gasket
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Valve stem seals
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Exhaust gasket
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Intake gaskets
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Related O-rings and seals as required for complete top-end sealing
Complete top-end gasket kits from leading aftermarket manufacturers include all necessary gaskets, rubber parts, and valve seals for a comprehensive top-end rebuild . Some kits feature multi-layer steel head gaskets with Viton® coating and aramid fiber base gaskets with rubber coating for superior durability .
Why Choose This Aftermarket Top End Gasket Kit?
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Direct-Fit Compatibility: Precision-engineered for Kawasaki KLF220 Bayou 2WD models spanning 1988 through 2002 .
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OEM Cross-Reference: Cross-references genuine Kawasaki part numbers 11004-1167 (cylinder head gasket) and 11009-1670 (cylinder base gasket) for confident replacement.
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Proven Aftermarket Support: Leading aftermarket manufacturers offer compatible top-end gasket kits for the KLF220, including Wiseco (W5739) , Cometic (C7243-EST) , Namura (NA-20001T) , and Moose (M808803) .
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Premium Materials: Cometic EST (Extreme Sealing Technology) gaskets feature multi-layer steel head gaskets with embossed Viton® coated stainless steel outer layers and a variable stainless center layer, while base gaskets utilise Viton® coated rubber with a steel core .
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Restores Compression: New head and base gaskets ensure proper cylinder sealing for optimal engine performance.
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Prevents Leaks: Complete sealing kit prevents oil seepage and maintains clean engine operation.
Installation Notes:
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Ensure all mating surfaces are clean and free from old gasket material before installation.
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Follow manufacturer torque specifications and tightening sequences for cylinder head bolts.
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Use new gaskets only—do not reuse old gaskets once removed.
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Check valve clearance after head installation and adjust if necessary.
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After installation, run the engine and check for any signs of leaks.
Why This Gasket Kit Matters
When seals in the top end wear, compression can drop and leaks may occur, leading to reduced performance and efficiency. This aftermarket kit delivers replacement-grade gaskets tailored to the Kawasaki KLF 220, enabling a straightforward install and a reliable seal that supports consistent power delivery during ATV rides, chores, or trail runs. Suitable for engine rebuilds, maintenance, and restoration projects, it helps revive original sealing performance without the need for OEM-specific parts.
Order your top end gasket kit today and get back on the trail with confidence.
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